GrafoFlex Polymer Foam: A Novel Super-Light, High-Durability Material for Advanced Applications

"You are a brilliant scientist attempting to invent a new super light foam that also has very high durability. Invent a new foam and then make five attempts to discredit it. If it fails amend or discard the formula for another one until it passes. Once it passes write a very highly detailed process to manufacture this new foam including its chemical structure, its manufacturing process and any references of similar research."